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View Full Version : Need help !!! Outboard leg problems



bugman
09-12-2015, 04:55 PM
Gents,
It's finally got to me I've admitted defeat and am now after help before I either burn it or sink it.
OMC Cobra leg on my Bayliner with 4cyl mercruiser.
18 months ago had the gearbox rebuilt by an older type backyard guy on the Gold Coast who just happen to have a set of matching forward and reverse gears laying around in the shed that fitted my leg.
Australia day this weekend - boat developed a single intermittent shudder under load. Thought it was the prop spinning or slipping so put a new prop on it - didn't fix it.
Parked it for a while as I was busy.
Three months ago got someone locally (not an outboard mechanic but a cluey mechanic) to take a look at it. We replaced four uni joints in the shaft that were buggered - didn't fix it. Replaced the main universal coupler as thought that might be slipping - that didn't fix it.
Thought it might be motor having the issue - not leg - took it to a ignition and carby specialist who replaced ignition leads, points and gave the carby a tune. Put it in the water today. STILL DOING IT.
Only does it under load in FORWARD.
In neutral you can rev flat out and it doesn't miss a beat. Put it in reverse today flat out while in the river and (while nearly sinking her) never missed a beat.
Only thing I can think of is that it's another forward gear or something.
I need an outboard leg specialist to look at it. Does anyone do them and where.
At this stage I'm willing to take her anywhere and to anyone.
Brett

Smithy
09-12-2015, 07:03 PM
You are the human boat banana!

wardy40
09-12-2015, 07:06 PM
Bugman, not an expert by any means but just correlating with auto diffs. When you put the 2nd hand forward and reverse gears in, did you also put the matching pinion gear (No. 30 in the drawing) in as well. I just thought the drive and pinion gears were matched or that the wear from the 2nd hand gears doesn't match the wear on the original pinion gear.
Just a thought.
111797

aussiebasser
09-12-2015, 07:51 PM
Bent prop?

captain rednut
09-12-2015, 08:41 PM
Hey Brett
Its a very simple leg in design and your problem is the cone clutch in the top gear box is slipping, normally caused from the incorrect oil used or lack of oil at some stage, you may be lucky to be able to grind/lap the cone to re-seat it or a new cone would possibly be required.
Any volvo dealer will perform this job no trouble as its the same design as a volvo.
Regards JIM

bugman
09-12-2015, 08:58 PM
Jim,
Sounds promising.
What part is it on this list?
http://www.boats.net/parts/search/OMC/SternDrive/1989/262AMLMED/UPPER%20GEAR%20HOUSING/parts.html

bugman
09-12-2015, 09:08 PM
Thanks Rob - PS I've finished my hand grenade thread.